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Technology

Advantages of the Mini-Pin Motor

Lower twisting height and a more compact product size

Uses less copper than Hair-Pin designs, reducing production costs while delivering higher performance

Provides larger electrical clearance and creepage distance compared with X-Pin, making it more suitable for high-voltage platforms

Challenges of the Mini-Pin Motor

  • High equipment precision requirements

    The Mini-Pin process demands significantly higher equipment precision than the traditional Hair-Pin process

  • High welding difficulty

    End-winding welding of Mini-Pin must achieve high precision within a very limited space. Advanced technologies such as laser deep-penetration welding are required, along with strict control of welding parameters

Advantages of NEVEM

  • Proven capability for Mini-Pin mass production
  • Eliminates the cutting process, reducing cost
  • Existing Hair-Pin production lines can be easily upgraded
  • Mini-Pin mass-production lines have already been implemented

Approaches to Realizing Mini-Pin

  • Process First

    Validate the key and challenging Mini-Pin processes in advance to define precision targets

  • Optimize production line equipment design

    Improve Mini-Pin production line equipment precision through design optimization

  • Full-process precision inspection and control

    Conduct precision inspection throughout the entire process—from incoming materials, equipment assembly, equipment commissioning, to stator product output—to ensure precision standards are met.

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